Subscribe to A Glimpse Inside on YouTube
In a serendipitous turn of events, a simple need for sawhorses evolved into a versatile DIY project that combines functionality, creativity, and craftsmanship. Through collaboration with a fellow woodworker, this DIY enthusiast shares a journey of designing and building stackable sawhorses and multipurpose tables, showcasing the potential of CNC-machined plywood and innovative techniques.
This project goes beyond practicality, introducing a durable material called Durly by Garnica, known for its resistance to rot, delamination, and pests for up to 15 years. With detailed insights into assembly, customization, and finishing, this guide is a treasure trove for woodworking enthusiasts looking to level up their shop storage game or add handcrafted charm to their workspace.
Key Takeaways:
- From Sawhorses to Versatile Tools:
- The project started with the need for sturdy sawhorses but evolved into stackable, transportable, and multifunctional tools.
- Features include precise tolerances, locking mechanisms, and easy assembly with glue, nails, and screws.
- Durable Materials:
- Durly by Garnica is an innovative plywood designed to last outdoors for 15 years without rot or delamination.
- Its smooth finish and reliability make it ideal for furniture, shop projects, and outdoor builds.
- Creative Design and Customization:
- CNC machining allows for precise cuts and innovative design elements like recessed grooves and nesting components.
- The addition of resin reinforcements on sawhorse legs ensures durability and a level surface, even on rough ground.
- Practical Assembly Tips:
- Use outdoor-rated adhesives like Titebond III for lasting strength.
- Employ brad nails, pan-head screws, and CA glue for a seamless and secure assembly process.
- Innovative Finishing Techniques:
- Marine-grade varnishes like Halcyon Clear by Total Boat provide a durable, water-based finish.
- Creative application methods, such as squeeze bottles, make finishing large surfaces efficient and fun.
- Functional Additions:
- Incorporating pivoting mechanisms and recessed grooves ensures safety and stability for tabletop applications.
- Customized resin inlays and etched designs add a personal touch to the finished product.
- Collaborative Spirit:
- The project is a collaboration with a fellow woodworker, with shared proceeds from the downloadable CNC file.
- This spirit of teamwork highlights the importance of community in the maker space.
- Family-Friendly Crafting:
- The creator emphasizes the joy of involving kids in projects, showcasing their engagement and creativity as a highlight of the process.
Why This Project Stands Out:
This woodworking project demonstrates the versatility of design and material, blending function and creativity. The use of innovative materials like Durly plywood, along with thoughtful assembly and finishing techniques, results in a durable and aesthetically pleasing product. Moreover, the collaborative nature of the project and the integration of family moments underscore the joy of DIY crafting.
Whether you’re a seasoned woodworker or a beginner looking for inspiration, this project is a testament to the endless possibilities of turning a simple idea into something extraordinary.
Ready to Build Your Own?
The CNC file for these sawhorses is available online, with proceeds supporting both creators. Pair that with Garnica’s Durly plywood for an unbeatable combination of durability and style.
