Four Techniques to Make a Square Hole in Wood


If you are like me, then you may be tired of how your current hole saw is not cutting the right size holes for what you need. If that is the case, read this article to find out how to make a square hole in the wood with 4 different techniques!

Technique One: The Traditional Method

The first technique is the traditional method. This involves using a square to draw out your desired hole size on the wood and then cutting along the lines with a jigsaw.

Technique Two: The Drill Bit Method

The drill bit method is very simple. All you need is a drill bit that is slightly wider than the desired hole size and a drill. After you have drilled the desired depth, use a chisel to remove excess wood from both sides of the panel board until it fits perfectly in your space.

Drilling a square hole?

Subscribe to markp0177 on Youtube

Technique Three: The Router Method

The router method is similar to the traditional method, except that instead of using a jigsaw, you will use an edge guide and a router to cut the hole.

Subscribe to JSK-koubou on Youtube

Technique Four: The Hammer and Chisel Method

The hammer and chisel method are the most basic of all four techniques, but it can be very effective if done correctly. This involves using a hammer and chisel to remove excess wood from the desired hole size until it is square.

Subscribe to wortheffort on Youtube

How To Cut a Square Hole in Wood Without a Jigsaw?

You can easily cut a square hole in wood without a jigsaw by using one of the other three techniques that are explained above. Let’s go through some steps to make it easier for you.

Step One: Choose Your Technique

The first step is to choose which of the four techniques you would like to use. Next, figure out what size hole needs to be cut and mark it on your panel board or wood sheet. Then, begin cutting away!

Step Two: Remove Excess Wood and Drill Holes First

Once the desired square shape has been cut, you can remove the extra wood by using a chisel to loosen it. Then drill holes in the corners of your square shape so that they are even on all sides and begin cutting out any excess with a jigsaw.

Step Three: Use A Chisel to Remove Wood from The Edges of Your Hole

After you have successfully cut out the square shape, use a chisel to remove any extra wood from inside your hole. This will make it easier for you to attach whatever is going into your space later on after everything has been cut out perfectly.

Step Four: Attach Your Hardware or Clips to The Board, And You’re Good to Go!

Now that you have a square hole in your wood, it’s time to attach whatever you need! If you are using this hole for hardware or clips, then all you have to do is drill pilot holes and screw them into place. And that’s it – you’re done!

How To Cut a Square Hole in Wood with A Jigsaw?

If you want to cut a square hole in the wood with a jigsaw, then follow the steps below!

Step One: Draw the Square Shape of Your Hole onto A Piece of Wood with A Pencil

The first thing you need to do is draw out your desired size for your cut on top of some panel board or sheet wood. If you are not very confident in your freehand skills, you can use a square to help guide you.

Step Two: Cut Out the Square Shape with A Jigsaw

Once the shape has been drawn and is ready to be cut, start by cutting along the outline with a jigsaw. Be very careful not to go over your lines more than once, or else you will end up with an irregular hole.

Step Three: Remove Excess Wood with A Chisel

After the shape has been cut out, use a chisel to remove any excess wood from inside your square hole. This will make it easier for you to attach whatever is going into your space later on after everything has been cut out perfectly.

Step Four: Attach Your Hardware or Clips to The Board, And You’re Good to Go!

How To Cut a Square Hole in Wood with A Drill?

If you want to cut a square hole in the wood with a drill, then follow the steps below. It is just as easy and simple to do this technique on your own without any hassles at all!

Step One: Draw the Size of Your Hole onto A Piece of Wood with A Pencil

Step Two: Drill Out the Square Shape with A Drill

Once the shape has been drawn and is ready to be cut, start by drilling out the square shape with a drill. Be very careful not to go over your lines more than once, or else you will end up with an irregular hole.

Step Three: Remove Excess Wood with A Chisel

After the shape has been drilled out, use a chisel to remove any excess wood from inside your square hole. This will make it easier for you to attach whatever is going into your space later on after everything has been drilled out perfectly.

Step Four: Attach Your Hardware or Clips to The Board, And You’re Good to Go!

Square Holes!

https://youtu.be/DgB1psCFC7o

Subscribe to This Old Tony on Youtube

How To Cut a Square Hole in Wood with A Router?

If you want to cut a square hole in the wood with a router, then follow the steps below. It is just as easy and simple to do this technique on your own without any hassles at all!

Step One: Draw the Size of Your Hole onto A Piece of Wood with A Pencil

Step Two: Cut Out the Square Shape with A Router

Once the shape has been drawn and is ready to be cut, start by cutting out the square shape with a router. Be very careful not to go over your lines more than once, or else you will end up with an irregular hole.

Step Three: Remove Excess Wood with A Chisel

Step Four: Attach Your Hardware or Clips to The Board, And You’re Good to Go!

How To Cut a Square Hole in Thick Wood?

If you are looking to cut a square hole in a thick wood, there is no need for you to purchase an expensive power saw. It is possible with only your handsaw rather than spending the extra cash on purchasing or renting different equipment like drills and jigsaws. A little bit of elbow grease will go a long way; you just have to follow certain steps.

The first thing that you need to do is measure the thickness of the wood that you will be cutting. This can easily be done with a ruler or measuring tape. Once you have this measurement, mark off the width of the square hole on your board using a pencil. Make sure that when marking it off, you leave enough space around all four sides of the square in order to cut it out.

Once that is done, take your handsaw and start cutting away at one corner until you have a straight line going across the board; this will be where you make your first 45-degree angle corner when measuring off the next side of the square hole.

Next up, measure and mark off the second side of the square hole on your board. Take your time in doing so, as it is important that the measurements are precise. After that, cut along the line with your handsaw until you have created a perfect right-angle corner.

The last step is to measure and mark off the third and fourth sides of the square hole. Cut along the lines with your saw, and voila- you have created a perfect square hole without any special tools!

How To Cut a Square Hole in Wood with Circular Saw?

If you do not feel comfortable using a handsaw to cut your square hole in wood, there is always the option of using a circular saw. This is a power saw that can be easily rented from most hardware stores.

The first step in using a circular saw to cut your hole is to measure and mark off the dimensions of the square on your board with a pencil. Make sure to leave enough space around all four sides, so you have room to work.

Next, use a straight edge to draw a line across the board where you will be making your cut. This will help ensure that your square hole is cut evenly and with precision.

Once you have done that, put on your safety goggles, and set up the circular saw according to the manufacturer’s instructions. Carefully follow along the line that you drew on the board, and make sure that you keep the saw blade moving in a straight line.

If everything goes as planned, you will have successfully cut a square hole in the wood with a circular saw!

Square Hole Cutter

If you do not feel comfortable using either a handsaw or a circular saw to cut your square hole in wood, there is always the option of using a square hole cutter. This is a small hand-held tool that can be easily purchased from most hardware stores.

The first step in using a square hole cutter to cut your hole is to measure and mark off the dimensions of the square on your board with a pencil. Make sure to leave enough space around all four sides, so you have room to work.

Once you have done that, put on your safety goggles, and set up the square hole cutter according to the manufacturer’s instructions. Carefully follow along the line that you drew on the board, and make sure that you keep the saw blade moving in a straight line.

If everything goes as planned, you will have successfully cut a square hole in the wood with a square hole cutter!

How To Cut a Square Hole in Metal?

Although it is not as common, there are occasions when you may need to cut a square hole in metal.

The first step is to measure and mark off the dimensions of the square on your metal board with a pencil. Make sure to leave enough space around all four sides, so you have room to work.

Once you have done that, put on your safety goggles, and set up the drill according to the manufacturer’s instructions. Carefully follow along the line you drew on metal, and make sure that you keep the drill bit moving straight.

If everything goes as planned, you will have successfully cut a square hole in metal with either an electric or cordless drill!

What Tool Do You Use to Cut a Square Hole in Wood?

The answer to this question depends on your needs. For example, if you need to cut a square hole in wood that is not too big, then using a hand saw may be the best option.

On the other hand, if your project requires cutting a large or precisely shaped square hole in wood, then it would likely be better to use either an electric drill or router. However, for this type of project, it is important to make sure you have a good understanding of power tools and their safety measures.

How Do You Cut a Square Hole in A Wood Hand Saw?

The first step in cutting a square hole with a hand saw is to measure and mark off the dimensions of your board with a pencil. Make sure that there is enough room around all four sides, so you have room to work.

Once that is done, put on your safety goggles, and set up the hand saw according to the manufacturer’s instructions. Carefully follow along the line that you drew on your board, and make sure that you keep the saw blade moving in a straight line.

If everything goes as planned, you will have successfully cut a square hole in the wood with a hand saw!

Recommended Posts:

woodworking resources

Kevin Nelson

I will always have a special place in my heart for woodworking. I have such fond memories working on projects with my parents on the weekends in the garage growing up. We built tables, shelves, a backyard shed, 10' base for a water slide into the pool, 2 story fort playhouse with a fire pole, and so much more. This woodworking blog allows me to write helpful articles so others can enjoy woodworking as much as we have.

Recent Posts

174 Woodworking Tips And Tricks